Pan amalgamation

The pan amalgamation process is a method to extract silver from ore, using salt and copper(II) sulfate in addition to mercury. The process was widely used from 1609 through the 19th century; it is no longer used. The patio process had been used to extract silver from ore since its invention in 1557. One drawback of the patio process was the long treatment time, usually weeks. Alvaro Alonso Barba invented the faster pan process (in Spanish the cazo or fondo process) in 1609 in Potosí, Bolivia, in which ore was mixed with salt and mercury (and sometimes copper(II) sulfate) and heated in shallow copper vessels. The treatment time was reduced to 10 to 20 hours. Whether patio or pan amalgamation was used at a particular location often depended on climate (warmer conditions speeded the patio process) and the availability and cost of fuel to heat the pans. The amount of salt and copper(II) sulfate varied from one-quarter to ten pounds of one or the other, or both, per ton of ore treated. The loss of mercury in amalgamation processes was generally one to two times the weight of silver recovered.