Topology optimization

Topology optimization is a mathematical method that optimizes material layout within a given design space, for a given set of loads, boundary conditions, and constraints with the goal of maximizing the performance of the system. Topology optimization is different from shape optimization and sizing optimization in the sense that the design can attain any shape within the design space, instead of dealing with predefined configurations. The conventional topology optimization formulation uses a finite element method (FEM) to evaluate the design performance. The design is optimized using either gradient-based mathematical-programming techniques such as the optimality criteria algorithm and the method of moving asymptotes or non-gradient-based algorithms such as genetic algorithms. Topology optimization has a wide range of applications in aerospace, mechanical, biochemical, and civil engineering. Currently, engineers mostly use topology optimization at the concept level of a design process. Due to the free forms that naturally occur, the result is often difficult to manufacture. For that reason, the result emerging from topology optimization is often fine-tuned for manufacturability. Adding constraints to the formulation in order to increase the manufacturability is an active field of research. In some cases, results from topology optimization can be directly manufactured using additive manufacturing; topology optimization is thus a key part of design for additive manufacturing.