Corex Process

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The Corex Process is a smelting reduction process created by Primetals Technologies as a more environmentally friendly alternative to the blast furnace. Presently, the majority of steel production is through the blast furnace which has to rely on coking coal and requires a sinter plant in order to prepare the iron ore for reduction. Unlike the blast furnace, smelting reduction processes are typical smaller and use coal and oxygen directly to reduce iron ore into a usable product. Smelting reduction processes come in two basic varieties, two-stage or single-stage. In a single-stage system the iron ore is both reduced and melted in the same container. In a two-stage process, like Corex, the ore is reduced in one shaft and melted and purified in another. Plants using the Corex process have been put use in areas such as South Africa, India, and China. First COREX process was installed in 1988 at South Africa.